1. **State the problem:**
Determine the optimal production plan for A & B Ltd given constraints on grinding labor and compare financial outcomes between budgeted and optimal plans.
2. **Identify key data:**
- Direct materials per unit: Anker = 10, Barker = 30 (000CFA)
- Grinding labor hours per unit: Anker = 7, Barker = 5
- Finishing labor hours per unit: Anker = 15, Barker = 9
- Selling price per unit: Anker = 206.5, Barker = 168 (thousands CFA)
- Budgeted production: Anker = 1200 units, Barker = 600 units
- Maximum sales: Anker = 1500 units, Barker = 800 units
- Grinding labor is limited to budgeted production hours.
3. **Calculate contribution per unit:**
Contribution = Selling price - Direct materials - Direct labor (grinding + finishing)
Calculate direct labor cost per unit:
- Anker grinding: $5 \times 7 = 35$
- Anker finishing: $7.5 \times 15 = 112.5$
- Barker grinding: $5 \times 5 = 25$
- Barker finishing: $7.5 \times 9 = 67.5$
Total direct labor per unit:
- Anker: $35 + 112.5 = 147.5$
- Barker: $25 + 67.5 = 92.5$
Contribution per unit:
- Anker: $206.5 - 10 - 147.5 = 49$
- Barker: $168 - 30 - 92.5 = 45.5$
4. **Calculate grinding labor hours available:**
Budgeted grinding hours = $(1200 \times 7) + (600 \times 5) = 8400 + 3000 = 11400$ hours
5. **Determine contribution per grinding hour:**
- Anker: $\frac{49}{7} = 7$ per hour
- Barker: $\frac{45.5}{5} = 9.1$ per hour
Since Barker has higher contribution per grinding hour, prioritize Barker.
6. **Optimal production plan:**
- Maximize Barker production to max sales: 800 units
- Grinding hours used by Barker: $800 \times 5 = 4000$
- Remaining grinding hours: $11400 - 4000 = 7400$
- Anker production with remaining hours: $\frac{7400}{7} \approx 1057$ units
7. **Calculate total contribution for budgeted and optimal plans:**
- Budgeted:
- Anker: $1200 \times 49 = 58800$
- Barker: $600 \times 45.5 = 27300$
- Total: $58800 + 27300 = 86100$
- Optimal:
- Barker: $800 \times 45.5 = 36400$
- Anker: $1057 \times 49 = 51793$
- Total: $36400 + 51793 = 88193$
8. **Advice:**
Optimal plan increases contribution by $88193 - 86100 = 2093$ (000CFA). A & B Ltd should adopt the optimal plan prioritizing Barker production due to higher contribution per grinding hour.
Optimal Production C923Ba
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