1. **Problem statement:**
We have a cylindrical roller of diameter 25 units resting in a V-shaped groove with two sides inclined at 122° each. The horizontal distance between the groove sides is $l=38$ units nominally. We need to find the vertical height $h$ from the base to a horizontal line touching the roller.
2. **Given:**
- Diameter of roller $D=25$ units
- Radius $r=\frac{D}{2}=12.5$ units
- Angle of each groove side $\theta=122^\circ$
- Horizontal distance $l=38$ units nominal
3. **Step 1: Find $h$ using geometry.**
The groove forms a V with two sides inclined at $122^\circ$ to the horizontal, so the angle between the two sides is $2\times(180^\circ-122^\circ)=116^\circ$.
The roller touches both sides, so its center lies on the bisector of the angle between the sides.
The horizontal distance $l$ is the distance between the two contact points on the sides.
Using the geometry of the roller in the groove, the vertical height $h$ from the base to the center of the roller is:
$$h = r \times \cot\left(\frac{116^\circ}{2}\right) = 12.5 \times \cot(58^\circ)$$
Calculate $\cot(58^\circ)$:
$$\cot(58^\circ) = \frac{1}{\tan(58^\circ)} \approx \frac{1}{1.6003} = 0.6249$$
So,
$$h = 12.5 \times 0.6249 = 7.81125$$
Rounded to nearest 0.002 units:
$$h = 7.812$$
4. **Step 2: Determine error in $l$ when each 122° angle is oversize by 4 minutes of arc.**
4 minutes of arc = $\frac{4}{60} = 0.0667^\circ$
New angle $\theta' = 122^\circ + 0.0667^\circ = 122.0667^\circ$
New angle between sides:
$$2 \times (180^\circ - 122.0667^\circ) = 2 \times 57.9333^\circ = 115.8666^\circ$$
Calculate new $l'$ using the relation:
$$l = 2r \sin\left(\frac{\alpha}{2}\right)$$
where $\alpha$ is the angle between the sides.
Original $l$:
$$l = 2 \times 12.5 \times \sin\left(\frac{116^\circ}{2}\right) = 25 \times \sin(58^\circ)$$
Calculate $\sin(58^\circ)$:
$$\sin(58^\circ) \approx 0.8480$$
So original $l$:
$$l = 25 \times 0.8480 = 21.2$$
New $l'$:
$$l' = 25 \times \sin\left(\frac{115.8666^\circ}{2}\right) = 25 \times \sin(57.9333^\circ)$$
Calculate $\sin(57.9333^\circ)$:
$$\sin(57.9333^\circ) \approx 0.8471$$
So,
$$l' = 25 \times 0.8471 = 21.1775$$
Error in $l$:
$$\Delta l = l' - l = 21.1775 - 21.2 = -0.0225$$
Rounded to nearest 0.002 units:
$$\Delta l = -0.022$$
**Interpretation:** The horizontal distance $l$ decreases by approximately 0.022 units due to the oversize angle.
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**Final answers:**
$$h = 7.812$$ units
$$\text{Error in } l = -0.022$$ units
Roller Groove 89Fe62
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