1. **Problem Statement:**
Determine the optimal production plan for A & B Ltd given constraints on grinding labor hours and compare financial outcomes between budgeted and optimal plans.
2. **Data Summary:**
- Anker:
- Direct Materials: 10,000 CFA
- Grinding: 5 per hr, 7 hrs/unit
- Finishing: 7.5 per hr, 15 hrs/unit
- Selling Price: 206,500 CFA
- Budgeted Production: 1,200 units
- Max Sales: 1,500 units
- Barker:
- Direct Materials: 30,000 CFA
- Grinding: 5 per hr, 5 hrs/unit
- Finishing: 7.5 per hr, 9 hrs/unit
- Selling Price: 168,000 CFA
- Budgeted Production: 600 units
- Max Sales: 800 units
3. **Step 1: Calculate contribution per unit for each product.**
Contribution per unit = Selling Price - Variable Costs (Materials + Labour)
- Labour costs grinding per unit:
- Anker: $5 \times 7 = 35$
- Barker: $5 \times 5 = 25$
- Labour costs finishing per unit:
- Anker: $7.5 \times 15 = 112.5$
- Barker: $7.5 \times 9 = 67.5$
- Total variable cost per unit:
- Anker: $10 + 35 + 112.5 = 157.5$
- Barker: $30 + 25 + 67.5 = 122.5$
- Contribution per unit:
- Anker: $206.5 - 157.5 = 49$
- Barker: $168 - 122.5 = 45.5$
4. **Step 2: Calculate contribution per hour of grinding (the bottleneck).**
Grinding hours per unit:
- Anker: 7 hrs
- Barker: 5 hrs
Contribution per grinding hour:
- Anker: $\frac{49}{7} = 7$
- Barker: $\frac{45.5}{5} = 9.1$
Since Barker has higher contribution per grinding hour, prioritize Barker.
5. **Step 3: Calculate total grinding hours available.**
Budgeted production grinding hours:
- Anker: $1,200 \times 7 = 8,400$
- Barker: $600 \times 5 = 3,000$
Total grinding hours available = $8,400 + 3,000 = 11,400$ hours
6. **Step 4: Determine optimal production plan under grinding constraint.**
Maximize contribution by producing Barker first up to max sales:
- Barker max units = 800
- Grinding hours for Barker max = $800 \times 5 = 4,000$
Remaining grinding hours for Anker:
- $11,400 - 4,000 = 7,400$
Anker units producible:
- $\frac{7,400}{7} = 1,057$ units (rounded down)
7. **Step 5: Calculate total contribution for budgeted and optimal plans.**
- Budgeted plan contribution:
- Anker: $1,200 \times 49 = 58,800$
- Barker: $600 \times 45.5 = 27,300$
- Total: $58,800 + 27,300 = 86,100$
- Optimal plan contribution:
- Barker: $800 \times 45.5 = 36,400$
- Anker: $1,057 \times 49 = 51,793$
- Total: $36,400 + 51,793 = 88,193$
8. **Step 6: Advice**
The optimal plan yields higher contribution (88,193) than the budgeted plan (86,100). A & B Ltd should prioritize producing Barker to max sales first, then use remaining grinding hours for Anker to maximize profit.
Optimal Production 6160F9
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