1. **Problem statement:**
We have rods with lengths normally distributed with standard deviation $\sigma = 0.005$ cm.
The specification requires lengths between 42.49 cm and 42.51 cm.
**Part (a):** Mean $\mu = 42.501$ cm. Find the percentage of rods rejected (lengths outside 42.49 to 42.51).
2. **Formula and rules:**
The length $X$ follows $N(\mu, \sigma^2)$.
We find rejection probability as $P(X < 42.49) + P(X > 42.51)$.
Use the standard normal variable $Z = \frac{X - \mu}{\sigma}$.
3. **Calculations for (a):**
Calculate $Z$-scores:
$$Z_1 = \frac{42.49 - 42.501}{0.005} = \frac{-0.011}{0.005} = -2.2$$
$$Z_2 = \frac{42.51 - 42.501}{0.005} = \frac{0.009}{0.005} = 1.8$$
4. **Find probabilities:**
Using standard normal tables or calculator:
$$P(Z < -2.2) = 0.0139$$
$$P(Z > 1.8) = 1 - P(Z < 1.8) = 1 - 0.9641 = 0.0359$$
5. **Total rejection percentage:**
$$P_{reject} = 0.0139 + 0.0359 = 0.0498 = 4.98\%$$
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6. **Part (b):** Find mean $\mu$ so that only 3 rods in 1000 have length less than 42.494 cm.
7. **Set up:**
$$P(X < 42.494) = 0.003$$
Using $Z = \frac{X - \mu}{\sigma}$,
$$P\left(Z < \frac{42.494 - \mu}{0.005}\right) = 0.003$$
8. **Find $Z$-value for 0.003:**
From standard normal tables, $P(Z < -2.75) \approx 0.003$.
9. **Solve for $\mu$:**
$$\frac{42.494 - \mu}{0.005} = -2.75$$
Multiply both sides by 0.005:
$$42.494 - \mu = -2.75 \times 0.005 = -0.01375$$
Rewrite:
$$\mu = 42.494 + 0.01375 = 42.50775$$
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10. **Part (c):** To reduce total rejects (both undersize and oversize), set mean $\mu$ at the midpoint of the specification limits:
$$\mu = \frac{42.49 + 42.51}{2} = 42.5$$
This centers the distribution, minimizing rejects on both sides.
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**Final answers:**
- (a) Rejection percentage $\approx 4.98\%$
- (b) Mean setting $\mu \approx 42.50775$ cm
- (c) Mean setting to reduce rejects $\mu = 42.5$ cm
Rod Lengths 5A03Bb
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