1. **Problem Statement:** Design a welded steel frame using an I-beam to support a 2000 kg machine placed at the center of the frame. The frame is simply supported at both ends and must withstand the static vertical load without failure.
2. **Calculate the Load (Force) on the Frame:**
The weight $W$ of the machine is converted to force using gravity $g = 9.81 \frac{m}{s^2}$:
$$F = mg = 2000 \times 9.81 = 19620\ \text{N}$$
3. **Determine the Reaction Forces at Supports:**
Since the load is at the center of a simply supported beam, the reactions at both supports are equal:
$$R_1 = R_2 = \frac{F}{2} = \frac{19620}{2} = 9810\ \text{N}$$
4. **Calculate the Maximum Bending Moment:**
The maximum bending moment $M_{max}$ occurs at the center:
$$M_{max} = R_1 \times \frac{L}{2} = 9810 \times 1 = 9810\ \text{Nm}$$
where $L = 2$ meters is the beam length.
5. **Calculate the Section Modulus $S$ of the I-beam:**
Assuming a suitable I-beam section with known dimensions, the section modulus $S$ is needed to find bending stress:
$$\sigma = \frac{M_{max}}{S}$$
6. **Check Bending Stress Against Yield Strength:**
The bending stress must be less than the yield strength of mild steel (250 MPa):
$$\sigma \leq 250 \times 10^6\ \text{Pa}$$
7. **Weld Design:**
Select groove or fillet welds that can safely transfer the calculated bending moment and shear forces without failure, considering weld strength and safety factors.
**Summary:**
- Load $F = 19620$ N
- Reactions $R_1 = R_2 = 9810$ N
- Max bending moment $M_{max} = 9810$ Nm
- Ensure bending stress $\sigma = \frac{M_{max}}{S} \leq 250$ MPa
- Design welds accordingly to support these stresses safely.
This completes the static load analysis for the welded steel frame design.
Welded Frame Design 7A4053
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